{"id":1298,"date":"2013-04-12T14:30:52","date_gmt":"2013-04-12T14:30:52","guid":{"rendered":"http:\/\/smelko.com\/site\/?page_id=1298"},"modified":"2013-05-15T16:31:28","modified_gmt":"2013-05-15T16:31:28","slug":"technisand","status":"publish","type":"page","link":"http:\/\/smelko.com\/?page_id=1298","title":{"rendered":"Resin Coated"},"content":{"rendered":"<h2>Technisand<\/h2>\n<p>Our TechniSand\u2122 resin coated shell sands are specially formulated to reduce emissions, smoke and odor, while delivering the same high casting quality and productivity as conventional sands. They also significantly lower hazardous air pollutants (HAPs), volatile organic compounds (VOCs), and free phenol. With TechniSand, you don\u2019t have to sacrifice performance to create a better environment in your plant or in your community.<\/p>\n<p><strong>Features and Benefits<\/strong><\/p>\n<p style=\"padding-left: 30px;\"><strong>Increased Productivity<\/strong><br \/>\nSignature series products provide higher tensile strengths and greater uniformity than other shell sands, which leads to a long list of benefits.<\/p>\n<p style=\"padding-left: 30px;\">\u2022\u00a0Reduced wall thickness<br \/>\n\u2022\u00a0Better heat transfer capabilities<br \/>\n\u2022\u00a0Reduced sand usage<br \/>\n\u2022\u00a0Shorter invest cycle times and cure times<br \/>\n\u2022\u00a0Higher melt points improve flowability and finish<br \/>\n\u2022\u00a0More uniform curing<br \/>\n\u2022\u00a0Better shakeout properties<\/p>\n<p style=\"padding-left: 30px;\"><strong>Reduced Scrap<\/strong><br \/>\n\u2022 \u00a0Reduced lamination and peelback defects<br \/>\n<strong>\u2022\u00a0<\/strong>Greater core strength for reduced breakage<br \/>\n\u2022 Lower Loss on Ignition for fewer gas defects<\/p>\n<p style=\"padding-left: 30px;\"><strong>Reduced Hazardous Air Pollutants and Smoke<\/strong><br \/>\n\u2022 The first resin-coated sand product specifically designed to reduce free phenol emissions<br \/>\n\u2022 Neozien Technology additive eliminates ammonia odor.<br \/>\n\u2022 Signature Series Gold product reduces HAP&#8217;s, free formaldehyde, and free phenols even more<\/p>\n<p><a href=\"http:\/\/smelko.com\/site\/wp-content\/uploads\/2013\/04\/Screen-shot-2013-04-15-at-11.06.22-AM.png\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft size-full wp-image-1355\" alt=\"Screen shot 2013-04-15 at 11.06.22 AM\" src=\"http:\/\/smelko.com\/site\/wp-content\/uploads\/2013\/04\/Screen-shot-2013-04-15-at-11.06.22-AM.png\" width=\"969\" height=\"280\" srcset=\"http:\/\/smelko.com\/site\/wp-content\/uploads\/2013\/04\/Screen-shot-2013-04-15-at-11.06.22-AM.png 969w, http:\/\/smelko.com\/site\/wp-content\/uploads\/2013\/04\/Screen-shot-2013-04-15-at-11.06.22-AM-300x86.png 300w, http:\/\/smelko.com\/site\/wp-content\/uploads\/2013\/04\/Screen-shot-2013-04-15-at-11.06.22-AM-500x144.png 500w\" sizes=\"auto, (max-width: 969px) 100vw, 969px\" \/><\/a><\/p>\n<div class=\"sc-column one-half\">\n<p><strong>We Know the Products, Processes, and Markets<\/strong><\/p>\n<p>Our highly experienced technical staff helps you choose the right products and blends to assure better casting quality and higher ROI. We conduct a comprehensive audit of your sand system with no obligation.<\/p>\n<p>No matter what type of metal castings you are producing, Signature Series resin-coated sands will out-perform typical resin-coated products. For aluminum castings, our specially formulated additives provide high tensile strength at very low resin levels, for superior shake-out properties.<\/p>\n<p><strong>We Provide the Widest Variety of Coated and Blended Sands in the Industry<\/strong><\/p>\n<p>Regardless of your specific requirement, Fairmount Minerals delivers a product suited to your needs. Custom sand and additive formulations are designed for each customer. Blends are created to improve permeability. Cushioning agents are added to eliminate veining, and iron oxides are added to eliminate warping. Blends of silica sand, lake sand, and ceramic material are also available.<\/p>\n<p><\/p><\/div><br \/>\n<div class=\"sc-column sc-column-last one-half-last\"><br \/>\n<a href=\"http:\/\/smelko.com\/site\/wp-content\/uploads\/2013\/04\/Screen-shot-2013-04-15-at-11.08.06-AM.png\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft  wp-image-1354\" alt=\"Screen shot 2013-04-15 at 11.08.06 AM\" src=\"http:\/\/smelko.com\/site\/wp-content\/uploads\/2013\/04\/Screen-shot-2013-04-15-at-11.08.06-AM.png\" width=\"395\" height=\"523\" srcset=\"http:\/\/smelko.com\/site\/wp-content\/uploads\/2013\/04\/Screen-shot-2013-04-15-at-11.08.06-AM.png 494w, http:\/\/smelko.com\/site\/wp-content\/uploads\/2013\/04\/Screen-shot-2013-04-15-at-11.08.06-AM-226x300.png 226w\" sizes=\"auto, (max-width: 395px) 100vw, 395px\" \/><\/a><br \/>\n<\/div><div class=\"clearing\"><\/div><\/p>\n<p><strong>Our Signature Series products are pre-coated and ready to use. You get all the benefits of resin-coated sand without the associated capital and operational costs of sand\/resin mixing systems.<\/strong><\/p>\n<div class=\"sc-column one-half\">\n<p><strong>A Better Binder Technology<\/strong><\/p>\n<p>TechniSand Signature Series out-performs cold box, warm box, and no-bake in several areas. Signature Series resin-coated sands deliver benefits such as:<\/p>\n<p>\u2022 Consistent and high tensile strengths versus other binder processes<br \/>\n\u2022 The best dimensional tolerances<br \/>\n\u2022 Excellent casting surface finish<br \/>\n\u2022 The ability to produce complex cores at a very low core weight<br \/>\n\u2022 Superior hot distortion properties<br \/>\n\u2022 Excellent heat transfer capabilities<br \/>\n\u2022 Better shakeout properties<br \/>\n\u2022 Lower Hazardous Air Pollutant(HAP)and Volatile Organic Compound (VOC) emissions<br \/>\n\u2022 Reduction of ammonia odours<\/p>\n<p><strong>Reduce Emissions and Smoke While Maintaining Quality<\/strong><\/p>\n<p>You don\u2019t have to sacrifice performance to create a better environment in-plant or in your surrounding community. TechniSand Signature Series resin-coated sands deliver the same high performance as our conventional resin-coated sands and are specifically formulated to reduce emissions, smoke and odor when producing cores and molds.<\/p>\n<p>This is the first resin-coated product specifically designed to reduce free phenol emissions, and is used widely in all types of foundries. TechniSand Signature Series resin-coated sands also contain Neozien\u00ae technology, which reduces the offensive ammonia odor associated with traditional shell sand. Neozien technology ties up ammonia and leaves behind only a subtle vanilla aroma.<\/p>\n<p>&nbsp;<\/p>\n<p><\/p><\/div><br \/>\n<div class=\"sc-column sc-column-last one-half-last\"><br \/>\n<a href=\"http:\/\/smelko.com\/site\/wp-content\/uploads\/2013\/04\/Screen-shot-2013-04-15-at-11.32.53-AM.png\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft  wp-image-1360\" alt=\"Screen shot 2013-04-15 at 11.32.53 AM\" src=\"http:\/\/smelko.com\/site\/wp-content\/uploads\/2013\/04\/Screen-shot-2013-04-15-at-11.32.53-AM.png\" width=\"457\" height=\"470\" srcset=\"http:\/\/smelko.com\/site\/wp-content\/uploads\/2013\/04\/Screen-shot-2013-04-15-at-11.32.53-AM.png 564w, http:\/\/smelko.com\/site\/wp-content\/uploads\/2013\/04\/Screen-shot-2013-04-15-at-11.32.53-AM-291x300.png 291w\" sizes=\"auto, (max-width: 457px) 100vw, 457px\" \/><\/a><br \/>\n<\/div><div class=\"clearing\"><\/div><\/p>\n<h2>TechniSand Signature Series Gold<\/h2>\n<p><strong>Even Lower Free Phenol, Formaldehyde, and HAPs<\/strong><\/p>\n<div class=\"sc-column one-half\">\n<p>Our latest innovation is designed to reduce both free phenols and formaldehyde for even better in-plant air quality. And TechniSand Signature Series Gold resin-coated sands contain no ammonia-producing free hexamine, so ammonia odor is never a problem. However, Neozien technology is used in our Signature Series Gold formulations to tie up any other offensive odors that may be created during core making, mold making, casting pouring, cooling, and shakeout processes.<\/p>\n<p>No matter which Signature Series resin-coated sand product you choose, you\u2019ll create a better work environment in-plant, and in your surrounding community, while reducing emissions and improving overall air quality.<\/p>\n<p><\/p><\/div><br \/>\n<div class=\"sc-column sc-column-last one-half-last\">\n<p>\u2022 Reduce Hazardous Air Pollutants (HAPs) by more than 41% over traditional resin- coated sand<br \/>\n\u2022 Reduce free formaldehyde by 35%<br \/>\n\u2022 Drive free phenol levels down 62%\u2014production testing has shown free phenol actually falling below detectable limits<br \/>\n\u2022 Lower smoke opacity resulting from reduced emissions<br \/>\n\u2022 Reduce ammonia odour with Neozien technology<br \/>\n<\/p><\/div><div class=\"clearing\"><\/div><\/p>\n<p style=\"text-align: center;\"><a href=\"http:\/\/smelko.com\/site\/wp-content\/uploads\/2013\/04\/Screen-shot-2013-04-15-at-12.15.46-PM.png\"><img loading=\"lazy\" decoding=\"async\" class=\" wp-image-1373 aligncenter\" alt=\"Screen shot 2013-04-15 at 12.15.46 PM\" src=\"http:\/\/smelko.com\/site\/wp-content\/uploads\/2013\/04\/Screen-shot-2013-04-15-at-12.15.46-PM.png\" width=\"744\" height=\"430\" srcset=\"http:\/\/smelko.com\/site\/wp-content\/uploads\/2013\/04\/Screen-shot-2013-04-15-at-12.15.46-PM.png 744w, http:\/\/smelko.com\/site\/wp-content\/uploads\/2013\/04\/Screen-shot-2013-04-15-at-12.15.46-PM-300x173.png 300w, http:\/\/smelko.com\/site\/wp-content\/uploads\/2013\/04\/Screen-shot-2013-04-15-at-12.15.46-PM-500x288.png 500w\" sizes=\"auto, (max-width: 744px) 100vw, 744px\" \/><\/a><\/p>\n<p><em>Note: Although the information supplied by Fairmount Minerals is believed to be accurate, it is provided without warranty\u00a0of any kind. Testing has been performed by a third party laboratory. All recommendations and\/or suggestions are offered\u00a0for your consideration and should be investigated and verified for the applicability and suitability for your process.<\/em><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Technisand Our TechniSand\u2122 resin coated shell sands are specially formulated to reduce emissions, smoke and odor, while delivering the same high casting quality and productivity as conventional sands. They also significantly lower hazardous air pollutants (HAPs), volatile organic compounds (VOCs), and free phenol. With TechniSand, you don\u2019t have to sacrifice performance to create a better [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-1298","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"http:\/\/smelko.com\/index.php?rest_route=\/wp\/v2\/pages\/1298","targetHints":{"allow":["GET"]}}],"collection":[{"href":"http:\/\/smelko.com\/index.php?rest_route=\/wp\/v2\/pages"}],"about":[{"href":"http:\/\/smelko.com\/index.php?rest_route=\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"http:\/\/smelko.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"http:\/\/smelko.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=1298"}],"version-history":[{"count":33,"href":"http:\/\/smelko.com\/index.php?rest_route=\/wp\/v2\/pages\/1298\/revisions"}],"predecessor-version":[{"id":1348,"href":"http:\/\/smelko.com\/index.php?rest_route=\/wp\/v2\/pages\/1298\/revisions\/1348"}],"wp:attachment":[{"href":"http:\/\/smelko.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=1298"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}